ATN: Modified ECU users

For those of you not faint of heart, who believe the Volvo 480 should have more torque and horsepower, find all you need to know in here.

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rpruen
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ATN: Modified ECU users

Post by rpruen » Sun Oct 31, 2004 9:13 pm

Spark plug reomendations since the standard plugs run too hot:

NGK ZGR5B or ZGR5A

NGK BPR8ES

Denso IW24

Other manufacturers equivalents should also be fine.

Hope that helps

Richard

Edit to add extra parts 11/01/05
Last edited by rpruen on Tue Jan 11, 2005 12:44 am, edited 2 times in total.
Car Status: Squashed :(
Now have 765 GLE 2.8 V6

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martinholmesuk
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Post by martinholmesuk » Sun Oct 31, 2004 10:02 pm

not another bloody spark plug change for me! I already have 5 spare sets.

Super 4's wr78
2 sets of NGK V groove (ZGR58)
and some blue plat ones.

:lol:
Volvo 940 Turbo 19T (real Volvo :P)
Audi TT

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rpruen
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Post by rpruen » Sun Oct 31, 2004 10:07 pm

martinholmesuk wrote:not another bloody spark plug change for me! I already have 5 spare sets.

Super 4's wr78
2 sets of NGK V groove (ZGR58)
and some blue plat ones.

:lol:
spare == blody useless

Just bin the ones you will never use

Richard
Car Status: Squashed :(
Now have 765 GLE 2.8 V6

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martinholmesuk
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Post by martinholmesuk » Sun Oct 31, 2004 10:12 pm

2 sets are meant to be the good ones.

I tested all of these when car was running bad but now i think it's fixed so i could re-test them all.
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tobi480turbo
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Post by tobi480turbo » Sun Oct 31, 2004 10:49 pm

Hi there,

at the moment I´m driving with original Volvo plugs but they seem to be a little bit hot ( looking white ) ... so think I´m going to test the NGK one´s tomorrow :)

what about the cables ?
are the original ones fine or are there any advances with silicone ones ?

regards

Tobi
red 480 turbo ´91, B20F(T) engine, NGK BPR 7ES sparks, increased MAF, injectors from a 760, cold air intake ,koni springs, Momo sport steering wheel, leather seats, volvo 14" rims, new TB25 turbocharger installed :)

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Jamo
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Re: ATN: Modified ECU users

Post by Jamo » Mon Nov 01, 2004 12:07 am

rpruen wrote:Spark plug reomendations since the standard plugs run too hot:

NGK BPR5ES or ZGR5B

That's all I have tried so far.

Other manufacturers equivalents should also be fine.

Hope that helps

Richard
You should be able to run BPR6ES as 5ES are 2 plugs colder than the 480 standard recommended BPR7ES although in reality BPR6ES were the ones should be used as standard.

Denzo iridium are also perfect 6IEX or something cant remember, dragon should have the number written down.
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chris1roll
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Post by chris1roll » Mon Nov 01, 2004 7:16 am

Jamo, the post is for the non standard turbo users, like me, I'm running BPR6ES and they are getting too hot (white)

For a standard car yes, 6ES would be fine.

:D
2001 V70 XC 2.5T
1989 744 GL Auto

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VanDerGraaf
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Re: ATN: Modified ECU users

Post by VanDerGraaf » Mon Nov 01, 2004 10:43 am

rpruen wrote:Spark plug reomendations since the standard plugs run too hot:

NGK BPR5ES or ZGR5B

That's all I have tried so far.

Other manufacturers equivalents should also be fine.

Hope that helps

Richard
Thanks Richard! Really should have thought of this myself but you know how it is with the car, one thing at a time- and with a complete tyre replacement and a possible fuel line leak plugs are one thing i hadn't gotten to yet!
Rohan
08 Renault Laguna III Sport Tourer 2.0T 4 wheel steering madness
00 Citroën XM ES9 V6 incredible

Previously:
00 W210 Mercedes E430 V8 estate LPG .....wünderbar!
00 W210 Mercedes E320cdi estate dead, eaten alive
95 Citroën XM 2.5 TD estate dead
95 Citroën XM 2.1 TD stolen/dead
'97 Saab 9000 Aero gone
Vase Green '94 Twin Pipe 480 Turbo
"Scar", Vase Green '94 Turbo dead
"Green Goblin" '93 Turbo Auto PITA, dead
Grey '88 ES dead
Steel Grey '93 480 Turbo sold and believed dead

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rpruen
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Re: ATN: Modified ECU users

Post by rpruen » Mon Nov 01, 2004 11:39 am

Jamo wrote:
You should be able to run BPR6ES as 5ES are 2 plugs colder than the 480 standard recommended BPR7ES although in reality BPR6ES were the ones should be used as standard.

Denzo iridium are also perfect 6IEX or something cant remember, dragon should have the number written down.
Jamo,

These are plugs for those using the modified ECU, so this is based on data collected from mine and Chris's cars. It turns out that 6es run too hot, so having tried a few types, 5es work out to be about right.

Running standard plugs, (7es) may actualy get hot enough to cause problems.

Richard
Car Status: Squashed :(
Now have 765 GLE 2.8 V6

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Post by 480-Pelle » Fri Nov 05, 2004 9:33 pm

Well, don't know how NGK plugs works for you guys, but for me the plugs is colder if the number is higher.
My brothers high-performance snowmobile ( 700 cc, 144 bhp ) uses nr. 9 plugs, very cold ones.
I have an old petrol-powered winch with a small crane, it has a very old 1-cyl Volvo Penta engine, this one uses nr. 5 plugs.

I copied this from NGK.com:
How do I find a colder or hotter plug?

First, consult the NGK numbering system page,(listed on the bottom left of the 411 info page), you should be able to see which digits identify the heat range for your spark plug.
EXAMPLE: The heat range for a BCPR6ES-11 is the "6" (ignore the -11, it is the gap)
After you have identified the numbering system for your plug, merely raise or lower that number to change the heat range.
REMEMBER, NGK PLUGS GET COLDER THE HIGHER THE NUMBER, HOTTER THE LOWER THE NUMBER.

Say you are starting with a BKR6E-11
if you want a colder plug, you would use BKR7E-11
if you want a hotter plug, you would use BKR5E-11
(again, on non-racing plugs, the number after the "-" refers to the gap)

Once you have decided on a number, test to see if it exists by typing that number in the part #search. If it exists, you can add it to the cart.

If it does not exist, you will need to contact NGK customer service at (877)-473-6767 for further assitance

RACING PLUGS ARE AN EXCEPTION
Any NGK spark plug that starts with an “R” is a racing plug (it is important you note we said it starts with an “R”, not that it has an “R” in it) For the NGK racing plugs, the heat range is after the dash IE: R5671A-10 is a 10 heat range. You can change heat ranges on racing plugs merely by raising or lowering the last digit.

If you are trying to go hotter on an R5671A-10
you would lower the last digit, you want an R5671A-9
If you are trying to go colder on an R5671A-10
you would raise the last digit, you want an R5671A-11

In the NGK racing plugs, there are some plugs in which 1/2 heat ranges are available. These are displayed as a 3 digit heat range. An example is an R6120-105, this would more readily be understood as a 10.5 heat range(10 1/2 heat range)
Have noticed this in the discussions on the forum, just don't want any of you guys to melt an engine... :D

//Pelle

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rpruen
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Post by rpruen » Fri Nov 05, 2004 9:51 pm

Ok that's strange

The Vgrove ones higher is hot. The normal plugs are the other way round.

Maybe I'd best check the plugs again then. But the hotter normal plugs seemed to work ok at least for the first 1k miles.

Thanks for that

Richard
Car Status: Squashed :(
Now have 765 GLE 2.8 V6

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Post by 480-Pelle » Fri Nov 05, 2004 10:07 pm

rpruen wrote:Ok that's strange

The Vgrove ones higher is hot. The normal plugs are the other way round.

Maybe I'd best check the plugs again then. But the hotter normal plugs seemed to work ok at least for the first 1k miles.

Thanks for that

Richard
I know some manufacturers have higher number=warmer plugs but I have always seen NGK as higher nr.=colder plug.

//Pelle

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Post by tobi480turbo » Fri Nov 05, 2004 11:56 pm

Hi,

as I know NGK is a little bit different ...
if 1 at bosch´s is cold it is the hottest one at NGK´s and the other way 10 ie. is the coldest at bosch it is the hottest one at NGK .... ( hope I´m not wrong/imagine right ).

And as I see the only plugs really working from NGK are the ZGS ones cause they have a longer electrode than the BPR6ES ones .. and the BPR6ES ones were realy running scrappy at mine´s ;)

regards

Tobi
red 480 turbo ´91, B20F(T) engine, NGK BPR 7ES sparks, increased MAF, injectors from a 760, cold air intake ,koni springs, Momo sport steering wheel, leather seats, volvo 14" rims, new TB25 turbocharger installed :)

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rpruen
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Post by rpruen » Sun Nov 07, 2004 9:21 pm

Post at top edited

You don't want BPR5ES plugs!

The tips of the electrodes start to melt :eek:

BPR7ES or even BPR8ES might be ok, but as yet untested.

Richard
Car Status: Squashed :(
Now have 765 GLE 2.8 V6

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chris1roll
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Post by chris1roll » Mon Nov 08, 2004 10:04 am

shit, just as well i haven't bought any yet.

What a stupid numbering system, I knew my plugs were getting too hot, i knew I needed colder ones, so why doesn't lower= colder :shock:
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VanDerGraaf
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Post by VanDerGraaf » Thu Nov 11, 2004 12:58 pm

does anyone know the Denso system for plugs ie- lower number = colder/hotter? Dragon?

Why is this such a non-standard thing!? Idiot manufacturers!
08 Renault Laguna III Sport Tourer 2.0T 4 wheel steering madness
00 Citroën XM ES9 V6 incredible

Previously:
00 W210 Mercedes E430 V8 estate LPG .....wünderbar!
00 W210 Mercedes E320cdi estate dead, eaten alive
95 Citroën XM 2.5 TD estate dead
95 Citroën XM 2.1 TD stolen/dead
'97 Saab 9000 Aero gone
Vase Green '94 Twin Pipe 480 Turbo
"Scar", Vase Green '94 Turbo dead
"Green Goblin" '93 Turbo Auto PITA, dead
Grey '88 ES dead
Steel Grey '93 480 Turbo sold and believed dead

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rpruen
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Post by rpruen » Tue Jan 11, 2005 12:47 am

VanDerGraaf wrote:does anyone know the Denso system for plugs ie- lower number = colder/hotter? Dragon?

Why is this such a non-standard thing!? Idiot manufacturers!
Higher numbers are colder for Denso plugs as well. Maybe it's a Jap thing?

Richard
Car Status: Squashed :(
Now have 765 GLE 2.8 V6

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Post by tobi480turbo » Tue Jan 11, 2005 12:51 am

rpruen wrote: Higher numbers are colder for Denso plugs as well. Maybe it's a Jap thing?

Richard
Hmhm,

maybe a possibility the NKG ones have the same system as far as I know ... higher number = colder spark.

regards

Tobi
red 480 turbo ´91, B20F(T) engine, NGK BPR 7ES sparks, increased MAF, injectors from a 760, cold air intake ,koni springs, Momo sport steering wheel, leather seats, volvo 14" rims, new TB25 turbocharger installed :)

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Post by tobi480turbo » Wed Jan 19, 2005 10:37 pm

Hi,

after having installed the modded ECU the NGK ZGR5B sparks seem to be getting to hot with the higher boost so at I have them replaced with NGK BPR 7ES sparks and and for now they´re working well.

I´ll probably give the denso sparks a try but at the moment my B20F(T) iss running very likely with the ECU mod .... feels somehow like another car while stepping at the accelerator :D

regards

Tobi
red 480 turbo ´91, B20F(T) engine, NGK BPR 7ES sparks, increased MAF, injectors from a 760, cold air intake ,koni springs, Momo sport steering wheel, leather seats, volvo 14" rims, new TB25 turbocharger installed :)

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Post by basil.dgh » Wed Oct 17, 2007 11:43 am

After this long time
there is still a question to answer:
tobi480turbo wrote:Hi there,

what about the cables ?
are the original ones fine or are there any advances with silicone ones ?

regards

Tobi
Cheers.
Proud to be the only Syrian guy over here!
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