HOW DID IT ALL GO WRONG FOR VOLVO AND THE 480??
When the car was released there were big plans- 35,00 to be made in the first year,25k of that destined for the States.
Actual final production run after 10 years- around 80,000. Exchange rates killed the US market for the car.
The initial electronic engine control in the ES (Renix/Bendix) was flawed and caused lots of faults to occur. In-car stuff in the early years often seemed to die/malfunction. This cost Volvo dearly not only financially with many replacements under warranty, but also in reputation as their image for reliability was tarnished. After a 40,000 mile long term (problem-ridden) test of an 1988 ES, Autocar said:
"Inside the skin of the Volvo 480ES is a great car trying to get out. But we can't be bothered to wait any longer."
Third (and most importantly), Volvo DIDN'T KNOW what to do with the dammned thing!! From the outset they allowed their public image to dictate, to an unneccesary extent, limitations to the car's potential.
All early reviews complain that the ES was underpowered and deserved more.
Even when the Turbo was released the performance was limited for "dynamic safety".
"There is still scope for a much more sporting 480 Turbo with real teeth."
Volvo could have built a real monster with the 480 performance-wise but chose not to- another nail in the coffin.
The shitty (for Volvo) build quality on the interior didn't help either.
AFAIK the 2.0 480 didn't even get a review from the press- sad, as it was a much improved car by then.
The truly sad bit is that the 480 really is a great car. But it seems fate had it in for her from day one.
I know this post seems a bit negative but remember it is focusing on all of the things that were bad points that caused the car to be Volvo's great underachiever. We all love ours (most of the time) and that's what matters!
And no apologies for the long post either.
So- where do YOU think Volvo went wrong? What could they have done better?






