Restoration of 1987 Volvo 480ES *The Happy End*

Here you can start a thread about your 480 days. Only the starter of the thread is allowed to fill his thread, and only one thread per person. Threads are simply a personal diary.

Moderators: jifflemon, coyote1980, Rachel

DaKyy
480 Is my middle name
Posts: 919
Joined: Sat Sep 20, 2003 5:13 pm
Location: Paimio, Finland

Post by DaKyy » Wed Apr 30, 2008 7:10 pm

Well. No extraordinary news yet. Post office hasn't come up with my mudflaps nor rear mudguards. Also it could be the eBay dude(the one that used to sell those heater knobs with ridiculous prices) that hasn't really sent them. Too late for paypal resolution center... Well not a big loss.

edit: he mailed me today and said he got the package back, he'll be sending it again to me.

Paintshop dude said they haven't done ~anything to the car, still unpainted. Originally the paint should've been applied in september.

DaKyy
480 Is my middle name
Posts: 919
Joined: Sat Sep 20, 2003 5:13 pm
Location: Paimio, Finland

Post by DaKyy » Wed Apr 30, 2008 7:11 pm

Yeah, thats about it. The painting has taken way too long and I was starting to get a bit suspicious about the whole thing. Today the painter called and told me the bad news, the car is beyound repair, it is so badly rusted underneath its not worth getting done.



Nah, I'm a bad liar, here it is :hopping:
Image

I'll add some more pics later ;)

DaKyy
480 Is my middle name
Posts: 919
Joined: Sat Sep 20, 2003 5:13 pm
Location: Paimio, Finland

Post by DaKyy » Wed Apr 30, 2008 7:15 pm

Image
Image

SHE'S A MAN EATER!

DaKyy
480 Is my middle name
Posts: 919
Joined: Sat Sep 20, 2003 5:13 pm
Location: Paimio, Finland

Post by DaKyy » Wed Apr 30, 2008 10:09 pm

Little sum up and few more pics for those that demanded them! ;)

Image
Image
Image

The rear arches were remade because of the job the last shop had done on them.
Image
Image
Image

The doors were fixed and rustproofed and some of the basework is coming up nicely.
Image

Basepaint applied
Image

And the final coating
Image
Image
Image
Image

Started to put the car back to one piece

Image
Image
Image
Image
And the final look. Still missing the foglights and the correct wheels...

As someone asked for future plans there really isn't any major things ahead. The interior need a bit of a tidy up and the wheels have to be aligned properly. Maybe spacers to get the rims a bit further out from the arches. Then there is the MOT next year that the car has to pass. It'll need a new exhaust front pipe which is already in my possession. And that's probably it - altough it is missing the sideskirts!

DaKyy
480 Is my middle name
Posts: 919
Joined: Sat Sep 20, 2003 5:13 pm
Location: Paimio, Finland

Post by DaKyy » Wed Apr 30, 2008 10:13 pm

guitarcarfanatic wrote: That is so fucking gorgeous it's unbelieveable! I can see why so many people bought white when the car was new Smile

Lol, I have to quote this before the evil monkey(admin) removes it :)
Thanks for your kind words, also thanks to Roo and Ettore Bugatti who wrote me pm's!

DaKyy
480 Is my middle name
Posts: 919
Joined: Sat Sep 20, 2003 5:13 pm
Location: Paimio, Finland

Post by DaKyy » Wed Apr 30, 2008 10:14 pm

The car has now been driven to the winter storage place next to my pug 607. Car has now been rustproofed with Tectyl stuff, the bottom and all wheel arches. Mechanic said the bottom looked quite good, no need for welding yet.

It is still leaking somewhere at rear. Either it is the boot rubber or the rear lights. Probably the rear lights as they aren't sealed at all.

But the main thing is I need a name for my 480. Something in the lines of KARR being the evil brother of KITT. Suggestions? :D

DaKyy
480 Is my middle name
Posts: 919
Joined: Sat Sep 20, 2003 5:13 pm
Location: Paimio, Finland

Post by DaKyy » Fri May 02, 2008 8:02 am

I did couple of quick things today for the ES. I put another heater on the floor because the rear footwells got soaked when I washed the car. There has been one heater and it has been on for about 2 hours every day, so now there are two and they are on for 4 hours. Hopefully I'll get the carpet dry.

I also took out the rear clusters and I'll be sending them to a professional painter for refurbishing. They'll look like new again!

Also called Volvo dealer today for the door window seals (or those things that corrode easily, and look ugly) I ordered them 25e/each. I also wanted to order the rear hatch seal but it isn't offered any more. Probably could get one from somewhere else. Also couple of gas struts for the pop-ups! about ~25e/each too.

Ok running out of breath here... Also had a visit to the painter that did the car and asked for that little cover plate to the rear next to foglight. I wan't that towing eyelet hidden.

Here's couple of pics that some of you might have already seen in another threads..

Image

Image

DaKyy
480 Is my middle name
Posts: 919
Joined: Sat Sep 20, 2003 5:13 pm
Location: Paimio, Finland

Post by DaKyy » Fri May 02, 2008 8:07 am

Did some little bits today...

I removed the old weatherstrips which looked quite horrible:

Image
Image

You can still get these new from Volvo. Don't even try to restore them - when the surface starts to bubble - it is impossible. Here they cost 25e each.

Image

I sealed the ends of the new strips so that humidity won't enter the metal core of the strip. Now the door looks ten times better:

Image

More fiddling with the little bits:
Image
The clear sidemarkers I bought from Wiljen are finally ending up to the car. Wife to be will paint the Volvo logos again with some silver paint and properly seal those markers.

DaKyy
480 Is my middle name
Posts: 919
Joined: Sat Sep 20, 2003 5:13 pm
Location: Paimio, Finland

Post by DaKyy » Fri May 02, 2008 8:11 am

I gave the sidemarker-project to the lady of the house. She got some silver paint and painted the Volvo logos back and also did the "reflectors" with the same paint so it wouldn't appear too dark with the clear indicators. After the paint had dried ten she glued the clear indicators to the plastic.

They came up really well I think. As Ettore Bugatti suggested I think I'll cover the clear sidemarkers with a spray lacquer layer to prevent fading or turning to yellow.

Image

I also want to thank people who have sent me pm's about my diary. It's been lovely reading them so thanks to Aibast, Ettore Bugatti, Dan, Roo, Anton K, Martin and esta. :hopping:

DaKyy
480 Is my middle name
Posts: 919
Joined: Sat Sep 20, 2003 5:13 pm
Location: Paimio, Finland

Post by DaKyy » Fri May 02, 2008 8:14 am

Yay, they arrived!

Image

Image

I sent them to a professional and they turned out great. They've been darkened and covered with a layer of lacquer.

DaKyy
480 Is my middle name
Posts: 919
Joined: Sat Sep 20, 2003 5:13 pm
Location: Paimio, Finland

Post by DaKyy » Fri May 02, 2008 8:16 am

marksch wrote: DaKyy,

this project is beyond...wow..respect to u and the mss.
And those rear light clusters look better like new
(and i know, cause i had them new!)

great job ( have had) done!

Q: costs against value ?
I know love hurts; in money spend that is.

Greetz, Mark
Thanks, good to hear. :) VBB will delete your post when he notices this but lets not tell him! :lol: It's not allowed to post to these diary threads.

If you ment what I paid for the cluster restoration, it was 40 euros. :) If you ment the whole project... Well lets just say you'd buy couple of mint Turbo 480's with that money. :]
Last edited by DaKyy on Fri May 02, 2008 8:17 am, edited 1 time in total.

DaKyy
480 Is my middle name
Posts: 919
Joined: Sat Sep 20, 2003 5:13 pm
Location: Paimio, Finland

Post by DaKyy » Fri May 02, 2008 8:17 am

guitarcarfanatic wrote: 40 Euros? What a bargain!!!!!!!! Do these ppl offer services to those abroad? If so everyone on this forum should have this done!
You guys just know how to respect the authority :rofl:
Well he is quite busy with things as you'd expect. He is a fellow enthusiast so that explains the low price. But I can send your regards to him :]

DaKyy
480 Is my middle name
Posts: 919
Joined: Sat Sep 20, 2003 5:13 pm
Location: Paimio, Finland

Post by DaKyy » Fri May 02, 2008 8:24 am

Ok had a bit of a frenzy yesterday and did some things on my car.

I changed the new coil under the hood and found out the rev counter had gone dead. Well I haven't found out why it did that but either it is the coil or the rev counters connections behind the dash. As I also installed the new headunit, Kenwood KDC-W4537UG:

Image

Sorry about the bad picture...

I also re-sealed the long range lights with silicone after I had washed them and I also washed the front clusters because they were sprayed with rustproof from underneath -> dirty.

Image

WE HAVEN'T FORGOTTEN YOU DAN NOR YER TOOTHBRUSH! ;)
The toothbrush really came handy, I also had to use toothpicks to get the dirt out...

ALSO I installed the headlamps gas struts though I have no piccies of them. Let me just say the old ones didn't even push out neither I could pull the gas strut out... New ones are nice and bouncy!

Well that is not all. I also installed the side repeaters with chrome bulbs and I also put chrome bulbs to the front indicators to get that orange glow out of them. Now they look white!

Image

Well, not all, but almost! I also finally put in bulb holders that Rachel kindly sold to me with very reasonable price :]
I put in the led bulbs which I already had ( They were installed earlier but didn't work so well with the old holders) http://volvo480.dragons.org.uk/forum/vi ... hp?t=14118 They were narrow enough to fit in to the container. This is how they look:

Image

Image

Image

The last one is a bit off, it isn't that blue at all... But I'm happy with the look, always hated the yellowish glow the normal bulbs have.

DaKyy
480 Is my middle name
Posts: 919
Joined: Sat Sep 20, 2003 5:13 pm
Location: Paimio, Finland

Post by DaKyy » Fri May 02, 2008 8:28 am

martinholmesuk wrote: You ought to have thread of the year... well one of them along with some others.
Thanks mart :) I can't compete with Volviz's thread! He is the winner hands down. But lets wait for few months and there may be a happy ending on this thread too ;)

DaKyy
480 Is my middle name
Posts: 919
Joined: Sat Sep 20, 2003 5:13 pm
Location: Paimio, Finland

Post by DaKyy » Fri May 02, 2008 8:31 am

Dan the 480 Man wrote: Check me out too! I know it'll be removed, but gonna say it again-brilliant thread! Toothbrushes rule-done the missus's Clio the other day-shiney door hinges are the way forward! Don't forget to do round the sunroof gutter either, it gets disgusting in there :lol:

DRL bulbs look good too-though new DRL bulbs when the pop-ups are down look nice. What do they look like with the headlights up? And i'm, glad you got the chrome bulbs-my mates took the piss out of me when i bought some for mine, but it's worth it-especially on a white car.

Keep up the good work-def. one of my favourite 'Diarys' :D

Toothbrush! Toothbrush! Toothbrush! :lol:
Hi there Dan! :) Thanks for the compliments, VBB must be hibernating not to notice these posts. ;)

The DRL's look now so white that the headlights are quite yellow-looking. I'll prolly get new bulbs for the headlights too. Though halogens tend to look yellow even if I buy the super white ones. Should be getting a HID set if I want them to look the same. And then it won't pass the MOT.

DaKyy
480 Is my middle name
Posts: 919
Joined: Sat Sep 20, 2003 5:13 pm
Location: Paimio, Finland

Post by DaKyy » Fri May 02, 2008 8:33 am


JohnTurbo wrote: I have it on good authority that he is indeed hibernating. so:-


LA La la!!!

hehe.

Seriously, very interesting thread. Say it while i can.
LOL, heads are gonna roll when he gets back -> :lol:

martinholmesuk wrote: Top marks on your restore. Takes balls having seen the rust on your roof.

:D

I think I'll get some LED bulbs having seen yours.

I used BAY15D LED bulbs for mine, so the pins are a bit off. BAY15D has them 180 degrees apart. so it doesn't fit to the bulb socket without force. The socket has the pins aligned about 150-160 degrees apart. It is possible to get the bulb in to the socket wrong way around so don't put it back together until you know it works :) Also check the bulb width before buying it to make sure it fits in to the cluster.

DaKyy
480 Is my middle name
Posts: 919
Joined: Sat Sep 20, 2003 5:13 pm
Location: Paimio, Finland

Post by DaKyy » Fri May 02, 2008 8:36 am

martinholmesuk wrote: Cheers,

Where did you get them ?
I bought mine from ebay (search with words "bay15d led 1157") but none of the same type seems to be around (size wise). My bulbs have 18 leds in them of which about 12 are positioned to the sides, 6 forward. It also has a plastic cover that goes over them, it protects the circuitry a bit and spreads the light.

Oh and almost forgot, the broken bulb warning light has lit up on my car. Don't know if it because the tail lights are not currently working or because of the led bulbs.

DaKyy
480 Is my middle name
Posts: 919
Joined: Sat Sep 20, 2003 5:13 pm
Location: Paimio, Finland

Post by DaKyy » Fri May 02, 2008 8:37 am

Ettore Bugatti wrote: Nice looking.
Do you plan to put the black striping on the strips back?
Yeah, I planned to get it sorted in some garage that does that kind of jobs. Shouldn't be too expensive...

But that'll be in the future.

DaKyy
480 Is my middle name
Posts: 919
Joined: Sat Sep 20, 2003 5:13 pm
Location: Paimio, Finland

Post by DaKyy » Fri May 02, 2008 8:37 am

Before VBB loses it I brought the old thread back for feedback so you don't have to leave it here.
--->>> http://volvo480.dragons.org.uk/forum/vi ... hp?t=11342

DaKyy
480 Is my middle name
Posts: 919
Joined: Sat Sep 20, 2003 5:13 pm
Location: Paimio, Finland

Post by DaKyy » Fri May 02, 2008 8:38 am

martinholmesuk wrote: Hi mate,

I just won some LED's for mine, I'll post a picture when I have them.

Cheers

Martin
Great! Let me know if you find a good set for the headlights also. Now they look very yellow when compared to the led lights

Post Reply