Brakepads, discs, handbrake. The brakes are crucial for your Volvo 480. Use this category to learn all you need to know!
Moderators: jifflemon, coyote1980, Rachel
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Murf
- Friend of Club 480 Europe
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- Joined: Wed Mar 12, 2003 12:45 am
- Location: Inverness
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by Murf » Fri Mar 05, 2021 10:35 am
I posted this on the FB page but thought I'd write here in case anyone isn't on FB.
My 1992 Turbo failed its mot due to the brakes. They work fine initially but the front n/s loses braking force and the pedal sinks to the floor.
I have the Mk2 abs with the big accumulator on top, unfortunately! Has anyone tried to repair/rebuild one?
The garage have said the problem looks like a master cylinder seal that's bypassing but this setup has no m/c so I'm presuming it's failed internally.
There's no fluid leaks anyway and no bulging rubber hoses.
Thanks in advance

Kia Pro'ceed GT 1.6 Turbo
1992 480 Turbo
C30 R Design
Mazda Bongo Van

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jamescarruthers
- 480 Is my middle name
- Posts: 2106
- Joined: Mon Jul 07, 2003 3:19 pm
- Location: Cambridge
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by jamescarruthers » Fri Mar 05, 2021 1:55 pm
We’ve helped Edie with this recently as she needed an accumulator and a pressure switch to bring hers back to life. Both were still available.
viewtopic.php?f=8&t=36258&hilit=Teves
If you need the Volvo Green book to diagnose yours properly, give me a shout on a PM with your email. It tells you how to get fault codes out of it by counting the flashes of the ABS light amongst other troubleshooting.
1987 Volvo 480 ES, 507274, 217 - Red (Ness)
2003 Renault Avantime 3.0 V6 (Big Ren)
2008 Mini Cooper convertible (Mau)
Previous 480's:
J123 CFU -- ES
J449 MNL -- ES auto
D864 CPV -- ES
L691 JFC -- Turbo
F70 MNR -- ES
H858 FGV -- Turbo auto
E981 KHM -- ES (509849)
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jifflemon
- 480 Is my middle name
- Posts: 1762
- Joined: Sat Dec 17, 2016 11:03 am
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by jifflemon » Fri Mar 05, 2021 6:29 pm
Echoing the above; if you need the green books, just hollar.
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Murf
- Friend of Club 480 Europe
- Posts: 4591
- Joined: Wed Mar 12, 2003 12:45 am
- Location: Inverness
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Contact:
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by Murf » Fri Mar 05, 2021 10:03 pm
Thanks chaps. There's no dash lights so presume no fault code to be read. Mechanic thinks it's the seals bypassing in what would effectively be the "master cylinder" that's built into the unit.
Presumably that's the bit that the pushrod goes Into, rather than the accumulator section.
Kia Pro'ceed GT 1.6 Turbo
1992 480 Turbo
C30 R Design
Mazda Bongo Van
