Headlight brackets

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royhedger
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Joined: Mon Nov 06, 2023 10:48 pm

Headlight brackets

Post by royhedger » Sat Dec 16, 2023 3:19 pm

Hello,
I seem to remember someone making new headlight brackets out of aluminium, or something similar.
The ones with 2 holes to mount to the backplate and which pivot the head lights.

Can anyone advise where I can get some please. I broke one of mine replacing a gas strut. My own daft fault.
I've fashioned together a temp bracket but although it works, looks a bit Sh*t.

Thanks.

R
White 1990 480 Turbo Auto
Caspian Blue 2015 V70 D5 SE Lux

Previously G reg 480 ES Black and D reg 480 ES in Silver

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dragonflyjewels
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Re: Headlight brackets

Post by dragonflyjewels » Sat Dec 16, 2023 4:01 pm

I'm not sure aluminium is a good idea - I suspect Volvo intended them as a sacrificial part to protect the pop up motors in the event of a gas strut jamming. As the motors are now hens teeth, I'd stick to plastic.
Jeff (jifflemon) has 3d printed ones.
Sylvia

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royhedger
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Re: Headlight brackets

Post by royhedger » Sat Dec 16, 2023 4:20 pm

Your probably right.
Managed to find some plastic ones now, Dave Walker to the rescue again. 👍
White 1990 480 Turbo Auto
Caspian Blue 2015 V70 D5 SE Lux

Previously G reg 480 ES Black and D reg 480 ES in Silver

Joe S
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Re: Headlight brackets

Post by Joe S » Sat Dec 16, 2023 8:56 pm

It is correct that Volvo intended them as a sacrificial part, but it was a safety design in the event of collision with pedestrians.
So probably not a good idea to use aluminium.

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dcwalker
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Re: Headlight brackets

Post by dcwalker » Sat Dec 16, 2023 9:38 pm

Joe S wrote:
Sat Dec 16, 2023 8:56 pm
It is correct that Volvo intended them as a sacrificial part, but it was a safety design in the event of collision with pedestrians.
So probably not a good idea to use aluminium.
Absolutely right.

They're a pain when they break but just think of the damage a pop-up light could do to a person if it didn't fall back into the hole it lives it when under pressure...

Protection of the motor would be a useful additional consequence, but primarily it's good old Volvo safety design yet again.

David
Current: 1994 480 GT, 1996 460 CD & 1997 440 LE with lots of optional extras & 2007 V50 SE Sport
Previous: Celebration 331 (re-homed with Richard S), Celebration 467 (returned to Martin Mc); Celebration 346 (re-homed with Alan480); Celebration 269 (scrapped abandoned project), Celebration 73 (sold on after 6 years), 1992 ES, 1988 ES - and numerous other non-480 Volvos!

jifflemon
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Re: Headlight brackets

Post by jifflemon » Sun Dec 17, 2023 3:02 pm

Joe S wrote:
Sat Dec 16, 2023 8:56 pm
It is correct that Volvo intended them as a sacrificial part, but it was a safety design in the event of collision with pedestrians.
So probably not a good idea to use aluminium.
Its the same reason that sunroof pins are made from plastic, or the window mech is plastic. If anything were to become trapped, the plastic will break, rather than the trapped object being severed....

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