hoses

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POE
Knows an Aerodeck isn't a 480
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Joined: Wed Dec 07, 2005 8:07 pm
Location: Hartlepool

hoses

Post by POE » Mon Apr 15, 2013 9:55 pm

hi all 'been a long time since i removed the engine from my 89 turbo and now it is time to reconnect pipes etc i am having a few issues to where these pipes go 'if anybody had any descent pics of coolant pipes and turbo pipe connections etc that would be much appreciated
thanks 'kev
1989 480 turbo ,saffron pearl, half leather with richmod and full custom bodykit

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jamesy12345
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Re: hoses

Post by jamesy12345 » Tue Apr 16, 2013 12:21 am

Rainy Hartlepool?? That's just down the road from me - I'm in Sunny County Durham! Sunni as opposed to Shi'ite that is

Tee hee...ahem....back to business....

Looking at my collection of photies all I have really is the top hose from intercooler to throttle body but I guess that is not much help as pretty obvious where that goes...we can arrange to meet up sometime and take a look under my bonnet (ooer) if u like

The parts books is on the club site with exploded diagrams but some of them are a little too exploded if you see what I mean...so hard to tell what goes where.

Some photos here

http://www.volvo-480-europe.org/forum/v ... ve#p199888
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jamesy12345
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Re: hoses

Post by jamesy12345 » Tue Apr 16, 2013 3:51 am

the leg bone is connected to the...knee bone...

Air box to turbo, also showing recirculation/dump valve and non-return valve for crankcase breather:

Image

Turbo:

Image

Turbo to throttle body via intercooler:

Image

Inlet manifold:

Image

Hope that helps a little
Current:
Volvo S60 '04
Renault 21 '91
Subaru Legacy '05
Mazda RX-7 '93
Renault 5 '84

Previous:
440 2 litre, 440 Turbo, 460 Turbo, 480 Turbo x2, 854 T-5R, S40 T4, V40 T4, S70 T5 & R, V70 R x2, S60 R

User avatar
POE
Knows an Aerodeck isn't a 480
Posts: 280
Joined: Wed Dec 07, 2005 8:07 pm
Location: Hartlepool

Re: hoses

Post by POE » Tue Apr 16, 2013 9:33 am

hey jamesy 'those pics are a great help and much appreciated 'and yes rainy hartlepool =shite and if i get stuck ill be on y case :roll: thanks 'kev
1989 480 turbo ,saffron pearl, half leather with richmod and full custom bodykit

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jamesy12345
480 Veteran
Posts: 753
Joined: Tue Apr 03, 2012 5:49 am
Location: Durham, England

Re: hoses

Post by jamesy12345 » Tue Apr 16, 2013 8:42 pm

alright fella, careful though some of the diagrams might be from pre-1992 turbos (ones with black inlet manifold). I couldn't work out which was which without chassis numbers to hand. Should be somewhere near tho

About Hartlepool...it's not that bad, I lived there from 2006 to 2011. Now I'm in Hart Village I guess some people class that as Hartlepool also. But both Hartlepool and surrounding villages are now in County Durham honest since Cleveland is no more :)
Current:
Volvo S60 '04
Renault 21 '91
Subaru Legacy '05
Mazda RX-7 '93
Renault 5 '84

Previous:
440 2 litre, 440 Turbo, 460 Turbo, 480 Turbo x2, 854 T-5R, S40 T4, V40 T4, S70 T5 & R, V70 R x2, S60 R

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jamesy12345
480 Veteran
Posts: 753
Joined: Tue Apr 03, 2012 5:49 am
Location: Durham, England

Re: hoses

Post by jamesy12345 » Fri Apr 19, 2013 9:46 pm

More...just noticed your signature shows '89 turbo so with these pics I have assume chassis # is prior to 551749...

Image

Image

Like I said a little too 'exploded'!
Current:
Volvo S60 '04
Renault 21 '91
Subaru Legacy '05
Mazda RX-7 '93
Renault 5 '84

Previous:
440 2 litre, 440 Turbo, 460 Turbo, 480 Turbo x2, 854 T-5R, S40 T4, V40 T4, S70 T5 & R, V70 R x2, S60 R

User avatar
jamesy12345
480 Veteran
Posts: 753
Joined: Tue Apr 03, 2012 5:49 am
Location: Durham, England

Re: hoses

Post by jamesy12345 » Tue Apr 30, 2013 10:51 pm

More!

Image

POE, in answer to your PM:

#1. The discharge hose from the electric pump looks like it goes to the turbo.

#2. There should be 4 hoses in total connected to the radiator - coolant back from from thermostat housing, coolant from turbo, coolant to expansion tank and coolant to mechanical pump.

I'm just reading from the above schematic, we can meet up when I am back and work it out.

Cheers,
J
Current:
Volvo S60 '04
Renault 21 '91
Subaru Legacy '05
Mazda RX-7 '93
Renault 5 '84

Previous:
440 2 litre, 440 Turbo, 460 Turbo, 480 Turbo x2, 854 T-5R, S40 T4, V40 T4, S70 T5 & R, V70 R x2, S60 R

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